The burden bins of BF № 7 at “NLMK” OJSC represent
a double-row structure consisting of twenty one burden material discharge
channels.
The batches of burden materials after their
discharge from the weigh hoppers are placed on a conveyer in the predetermined
by the operating personnel sequence at the intervals depending on the furnace charging
rate.
The burden material transfer from the burden
bins to the blast furnace charging equipment is being performed by the main
conveyer having the following specifications: the rated conveying capacity by
weight – 1833 t/h, belt velocity – 2 m/s, belt width – 2000 mm, belt angle of
inclination towards the horizon - 10˚30’00’’, material lifting height – 68.3 m, horizontal length – 493.5 m.
One of the burden bins distinctive features is
the availability of a fines screening section. The fine fraction of sinter,
pellets, coke from the burden bins building is reloaded from the longitudinal
conveyers onto three cross conveyers and delivered to the fines screening
plant. The fines delivered from the conveyers into the runs of the multi-run
chute are distributed by means of a system of swinging gates onto the
breeze-sizing screens and sinter/pellets fines screens. On the coke screen the
small-sized coke is screened into the fractions of 10-35 mm (coke nuts) and of 0-10 mm. On the iron-ore materials
screen the sinter/pellet fines are screened into fractions of 4-8 mm and 0-4 mm. Upon screening each
fraction of coke and sinter/pellets is delivered into the corresponding bins
and then into the railway cars.
Another one distinctive feature of the newly
constructed burden bins is the availability of the sampling and sample
preparation section intended for the on-line testing of the physical and
chemical as well as of the metallurgical and mechanical properties of the
burden materials to-be-delivered into the bins proper and charged into the
blast furnace.
The test sample preparation system consists of
three sections:
- burden grain composition
determination section comprising two lines for sinter testing, one line
for pellets testing and one line for coke testing;
- sample preparation section for
the subsequent chemical analysis of the iron-ore materials comprising two
lines for sinter and one line for pellets;
- strength testing section for the iron-ore
materials consisting of one line.
The representativity of the total (summed-up)
sample of the burden materials for any testing is ensured by the intermittent
taking of individual samples. The samples are taken upon screening from the
materials flow at the moment of the weigh hoppers charging, gathered in the
collecting bins forming in this way the total representative sample which is
then transferred to the sample preparation section by means of two belt
conveyers.